Artisan Surf Designs
(Falkenau Surfboards & Fins)
(Custom Board Bags by Melissa)
2658 State Street
Carlsbad, CA 92008
(Located on the side of Legends Surf Shop)
info@artisansurfdesigns.com
619-757-0100

Welcome to Artisan Surf Designs, created by David Falkenau!

Welcome to my Blog. I created this blog to help fuel my creative hobbies by allowing my friends and viewing public to share in some of my surf designs, my art based creations, and contribute to this blog. The good Lord has blessed me with the hands of an artisan and a musician. I attribute everything I do to my savior, Jesus Christ.

If I was asked to describe myself, I would have to say I am a free-surfer, surfboard shaper, fin designer & foiler, hollow wood surfboard builder, musician (Piano, Guitar, Drums, Bass, Harmonica, Percussion, Vocals, Harmonies), recording engineer, screen writer, documentary film maker, blues piano instructor, secondary school English teacher, wrestling coach, surf coach, woodworker, jewelry designer / silversmith, a husband, a father, and I am aspiring to be a master craftsman. I'm currently in the process of shifting careers from teaching to firefighting. A college professor and mentor once told me that I am a renaissance man. So, I guess I could say that I am somewhat of a renaissance man for hire.

I spent a year and a half inside my garage, building a completely portable and removable 8' wide x 16' deep x 9' high surfboard shaping bay; a 16' wide x 16' deep x 9' high wood shop; and a 8' wide x 24' deep x 9' high work shop, complete with fans, filtered ventilation, smoke alarms, fire extinguishers, all designed with safety in mind.

I have since moved my "shop" to State Street, attached to Legends Surf, in Carlsbad. My buddy, Jeff Warner, knew I was struggling to stay afloat financially at my other place, and was kind enough to let me rent a space 10.5' x 22' attached to his surf shop so I could afford to keep my hobby alive.

I am trying to work hard towards being environmentally conscious, while keeping the future generations of surfers in mind with everything that I design and build.

I DO NOT GLASS OR USE RESIN, EPOXY, OR ANY TOXIC CHEMICALS IN MY SHOP. I work mostly with wood, and try to use non-TDI surfboard blanks. I dispose of surfboard foam waste at local surfboard manufacturing facilities to assure that my waste is disposed of properly. I also use recycled wood and salvaged wood for my projects. IF MORE SHOPS WOULD DO THIS, WE WOULD HAVE A CLEANER IMAGE!!!!!!!

My overall focus is to shape fine custom surfboards; build beautifully crafted hollow wood surfboards; design, cut, and foil my own wood fins; design, cut, steam bend, and build skateboard decks; all innovated with templates and foils designed for specific flex, drive, hold, trim, and glide in various waves and conditions. I also mill my own wood for custom nose and tail blocks, custom wood surfboard racks & board hangers. My wife makes fin covers, board socks, board bags, board straps, and carriers, all custom tailored to fit any surfboard or fin combination.

Feel free to pop in and visit me some time. I'm always up for a good conversation -- and be sure to check out Jeff Warner's shop, LEGENDS (the best in So-Cal)!

If you like guitars, check out Epic Guitars next door (blue awning). Kevin is an awesome person, and carries some of the most beautiful guitars that I've ever seen.

-- Dave Falkenau (KAWIKA)

Here are some old videos of me crooning - from the Biddle Street Archives... circa 2002 or 2003...

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Artisan Slide Show

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ORDER YOUR BOARD TODAY BY CALLING 619-757-0100!!!!!!!

Models I currently offer:

"Tadpole"
(This is the ultimate kid's board!)
sizes: 4'7" 4'8" 4'9" 4'10" 4'11" 5'0" 5'1" 5'2" 5'3"
I originally shaped this model for my son, Gavin Cole Miller as a beginner board when he was 8 years old. ...available in any fin combination, boxes or glass-ons... $650


"Hagan Fish"
(This fish is unlike any other!)
sizes: 5'2" 5'3" 5'4" 5'5" 5'6" 5'7" 5'8" 5'9" 5'10"
This was an experimental fish designed in collaboration with one of my students, Delco Hagan. I made this one 21" wide, with a wider nose for easy paddling and wave entry, and pulled in the rear end to 9" butt crack between the two pins...moved the fins up and in...with rounded rails.
...available in any fin combination, boxes or glass-ons... $750


"The Seed"
(This is the fastest fish I've ridden!)
sizes: 5'3" 5'4" 5'5" 5'6" 5'7" 5'8" 5'9" 5'10" 5'11"
This is a streamlined high performance fish foiled to perfection originally for Raymond Turnipseed of Carlsbad / Oceanside, CA. This has a definite "MEZ" influence from Kauai and I actually used a Richard Gomez template for this board... I rode one of these (5'7") on a huge winter swell double to triple overhead, and went faster than any board I've ever ridden. It blew my mind.
...available in any fin combination, boxes or glass-ons... $750

"Johnson Summer Hybrid Quad"
(NEW MODEL FOR SUMMER 2008!!!)
sizes: 5'4" 5'5" 5'6" 5'7" 5'8" 5'9" 5'10" 5'11" 6'0"
The Johnson Summer Hybrid Quad is a model I designed and shaped with John "Jodasch" Johnson. It is a Hybrid-Fish Swallow Tail Quad. John's is 5' 8" and has a modified fish template where the curve bends around to allow 8" between the pins, with a 2" deep swallow tail. It's 19 1/2" wide and 2 3/8" thick. The board is completely foiled out with streamlined rails and my SECRET bottom contours flowing out through the fins and tail... Call me up if you want to order one for yourself. I can make 'em in any size and / or according to your favorite dimensions.
Designed as a Quad with Futures, but...available in any fin combination, boxes or glass-ons... $750

El Pescado
(A fish with a classic feel!)
sizes: 5'6" 5'7" 5'8" 5'9" 5'10" 5'11" 6'0" 6'1" 6'2"
This is a classic fish template foiled out and completely dialed for a variety of wave sizes and conditions in San Diego and North County.
...available in any fin combination, boxes or glass-ons... $750

"Divine Design" Fish
(This board is amazing!)
sizes: 5'6" 5'7" 5'8" 5'9" 5'10" 5'11" 6'0" 6'1" 6'2"
This board is my attempt at trying to emulate the Master himself... it was modeled and designed after my own Skip Frye fish that Skip recently finished for my birthday, which is foiled out and simply amazing... I had to put my skills to the test on this one; I can't disappoint the Skipper!
...available in any fin combination, boxes or glass-ons... $750


"Destroyer Twin" / BT Arc Fish / Broom Fish / Grouper Fish
(This board goes like a scorched ape!)
sizes:
5'6" 5'7" 5'8" 5'9" 5'10" 5'11" 6'0" 6'1" 6'2" 6'3" 6'4" 6'5" 6'6" 6'7" 6'8" 6'9" 6'10" 6'11" 7'0" 7'4" 7'10" 8'0" 8'6" 8'10" 9'0" 9'2"
This board was designed with the help of Bill Thrailkill of the "Surf Systems" fame. Bill is the originator of the "twin fin", the use of the "D" and reverse "D" fin, the "widow-maker", stabilizers, and corner fins. He was riding his "twin-symmetricly-foiled-fin" set-ups 2" off center back in the late 60's at Pipeline, before anyone else ever thought about anything but the single fin. He designed big wave boards that looked like large short boards, which could outsurf anything out there. His theory was that you can always slow a board down, but you can't get a slow board to go fast! He was built for speed, and his boards are the fastest in the water, even today. Typically the tails are 10" - 10.5" and set-up with the "twin" or "widow-maker" set up.
...available as a twin or widow-maker, Fins Unlimited Boxes and Brewer or Thrailkill Fins ONLY!

Aaron Pallasch Model
(This is THE ANSWER to the modern shortboard!)
sizes: 5'9" 5'10" 5'11" 6'0" 6'1" 6'2" 6'3" 6'4" 6'5"
This is an amazing little ripper, originally designed with a little thicker body for taller or heavier surfers 145 lbs. on up who like a shorter board for heavy ripping, aerial maneuvers, and high performance pro-level surfing.
...available in any fin combination, boxes or glass-ons... $750

"Magic Sam" (not to be confused with the Nat Young Magic Sam...completely different)
(This is the ultimate "Big Guy" short board!)
sizes: 6'4" 6'5" 6'6" 6'7" 6'8" 6'9" 6'10" 6'11" 7'0"
At 20 1/2" Wide x 2 3/8" Thick, this baby can hold up to the heavies...double barrel...serious vee... killer!

...available in any fin combination, boxes or glass-ons... $750

"Fryed Fish" / Long Fish
(A "Long" Fish for the "Big" days!)
sizes: 6'5" 6'6" 6'7" 6'8" 6'9" 6'10" 6'11" 7'0" 7'1"
T
his board is another one of my attempts at trying to emulate the Master himself... it was modeled and designed after another one of my longer Skip Frye fish that Skip recently finished for a belated Christmas gift, which is foiled out and simply amazing... I had to put my skills to the test on this one; I can't disappoint the Skipper!
...available in any fin combination, boxes or glass-ons... $800


Classic 70's Diamond Tail Diff/Seed Model
(Originally designed by Mike Diffenderfer for Raymond Turnipseed)
sizes:
6'4" 6'5" 6'6" 6'7" 6'8" 6'9" 6'10" 6'11" 7'0"
This is a classic 1970's wide point forward single-fin, diamond tail down railer, designed by master shaper Mike Diffenderfer for master surfer Raymond Turnipseed!
...available in any fin combination, boxes or glass-ons... $800


PB Point Section Connector (mini)
(This is my mini version of the ultimate all-in-one Point Model)
sizes: 6'10" 6'11" 7'0 7'1 7'2" 7'3" 7'4" 7'5" 7'6"
I designed this after years of surfing PB Point in San Diego County. I studied boards that Skip Frye made for the point as well as personal riders that Jade and Glen from Star Surf had in their personal collections. My mini point model is all of those boards in one nice little package, ready to deliver a memorable session at any point or reef!
...available in any fin combination, boxes or glass-ons... $800


Classic 70's Pin Tail
(Originally designed by Mike Slingerland @ Surfboards Hawaii)
sizes: 7'0" 7'1" 7'2" 7'3" 7'4" 7'5" 7'6" 7'7" 7'8"
This is another 1970's wide point forward single-fin, pin tail down railer designed after my own personal Mike Slingerland Surfboards Hawaii... I can catch anything on this baby in waves of any size. Talk about a smooth ride... This is it!
...available in any fin combination, boxes or glass-ons... $800

"The Middle Man"
(This is my answer to the mid-length and hybrid surfboards out there... trust me, you'll want one!)
sizes: 7'7" 7'8" 7'9" 7'10" 7'11" 8'0" 8'1" 8'2" 8'3"
This is a mid-length board that can be shaped any way you like it.
...available in any fin combination, boxes or glass-ons... $770 - $830

Fish Simmons
(I didn't design this board so I won't change the name
. It was designed by Skip Frye)
sizes: 8'8" 8'9" 8'10" 8'11" 9'0" 9'1" 9'2" 9'3" 9'4"
This is a really neat board if you've never tried one. Skip makes them down in PB and they are surfed at the point and at the cliffs mostly. My friend Josh Hall comes about as close to a Skip Frye Fish Simmons as a shaper can get. This is my attempt. It is made to be ridden as a 3 finned board, but...
...available in any fin combination, boxes or glass-ons... $880 - $1,000

"The Glide"
(This is a classic Double-Ender like a Skip Frye Double Eagle)
sizes: 8'10 8'11" 9'0" 9'1" 9'2" 9'3" 9'4" 9'5" 9'6"
The first one I shaped was a (2+1) FCS & Fins Unlimited / Bahne Box set up - Skip Frye Eagle Template with the center box 6 5/8" - 7" up from the pintail; Magic Pin Tail Template; Inspired by Skip Frye Eagle / Magic; Red White & Blue Resin Swirl; Glossed & Polished Finish; glassed on fin-panel Leash Loop... but I can make it any way you prefer!
...available in any fin combination, boxes or glass-ons...
$850 - $1250

"The Oceanslider"
(This baby was made for speed and glide... As we all know speed + glide = slide... and slidin' in trim in the upper 3rd of the wave is what she's all about!)
sizes: 8'10 8'11" 9'0" 9'1" 9'2" 9'3" 9'4" 9'5" 9'6"
This was originally shaped for Wayne as a Christmas gift from Dan at Hill Street Cafe, Oceanside, CA.
I shaped this one with hard down rails all the way around for speed. This one has little bit of roll in first 3rd, goes harder in the middle third, and the last 3rd is hardest, with the last 12" - 18" sharp as a straight razor. I love pintails, so I went with a pintail. This one will get an 8" box 7" up from the tail. However it works best as a Bill Thrailkill set-up with two 10" boxes sunk 2" off center.
...available in any fin combination, boxes or glass-ons...
$850 - $1000


"The Perch" / "Surf Perch"
(This is my nose rider... aptly named because you'll be perchin' all ten little toesies up on da nose!)
sizes: 9'7" 9'8" 9'9" 9'10" 9'11" 10'0" 10'1" 10'2" 10'3"
This log was designed specifically for nose riding in mind. It was originally designed for my great friend and fellow surf buddy, Tom Morgan of Atlantic Beach, FL. He's about 6'5", and needed a special board to get him to the nose, and this is what we came up with.
...available in any fin combination, boxes or glass-ons...
$970 - $1,030


"Rhino Racer"
(Step into the realm of cross country surfing!)
sizes: 11'5" 11'6" 11'7" 11'8" 11'9" 11'10" 11'11" 12'0" 12'1"
This board has hard down rails for fast drops, driving down the line, and making all the connections, from the first wave on the outside, all the way to the beach!
...
available in any fin combination, boxes or glass-ons... $1,150 - $1,210

"Tyrannosaurus Tandem"
(Experience the ultimate in Tandem Surfing)
sizes: 12'2" 12'3" 12'4" 12'5" 12'6" 12'7" 12'8" 12'9" 12'10"
This board was made for Tandem Surfing in a variety of wave sizes. It has the rocker a pair of tandem surfers' need to make critical drops and keep the nose up in critical sections.
...available in any fin combination, boxes or glass-ons...
$1,220 - $1,300

"Mommy's Little Monster"
(Ah... the modern OLO!)
sizes: 13'1" 13'2" 13'3" 13'4" 13'5" 13'6" 13'7" 13'8" 13'9"
This board is beautiful, with smooth lines, and the wide point in the aft section for easier maneuverability. Surprisingly, you can handle this board with relative ease. Catch waves from 6" to Sunset or Waimea on this baby!
...available in any fin combination, boxes or glass-ons...$1,310 - $1,390

I can shape anything you have in mind, short, long, or all in-between, including eggs, other longboards, and cross-country boards as large as you can find a blank for!

I MAKE CUSTOM NOSE BLOCKS, TAIL BLOCKS, AND WOOD FINS TOO!!!!!

God Love The Fish!

The "FISH" design is by far my favorite. If you look back at what Steve Lis invented back in his kneeboarding days, you'd find that this design was before its time, especially after Jeff Chin took it out and stood up on it for the first time, drew his line high, and flew faster than his friends on the shore had ever seen. The Fish and Quad Fish are in a realm of their own. This is one of my specialties.

I have recently expanded my "Fish" template quiver toward the "Arc Tail" or "Broom Tail" or "10-10 1/2 inch" Square Tail Realm with the Thrailkill array of fin set-ups (Twin foils set 2" off center; Widow-makers; Edge Fins; Trailers; Stabilizers; etc.). I am putting 3 of them to the test up here in Carlsbad -- a 5'10"; a 6'0"; and a 6'9". So far, these things have exceded my highest expectations... they go like a scorched ape! I am calling this board the "Destroyer Twin" because it just destroys any other twin design out there as far as performance is concerned.

I have a surfboard history in my template collection dating from early Olo boards to the Duke Kahanamoku, Tom Blake, Bob Simmons, Phil Edwards, Dale Velzy, Dewey Weber, Greg and Jed Noll, Donald Takayama, Skip Frye, Sam Hawk, Jerry Ingham, Bobby Sakoda, Tommy Maus, George Greenough, Rich "Toby" Pavel, Richard "Dick" Brewer, Joel Tudor, David Nuuhiwa, Mike Diffenderfer, Topper Driggs, Ryan Gerard, Bob Pearson, Drew Marquis, Paul Jensen, Bill Thrailkill, Bing Copeland, Rich Harbour, Clubber, Surfboards Hawaii, Mike Slingerland, Surfboards Australia, Wayne Lynch, Hawaiian Style, Island Influence, Eddie Guitierrez, Richard Gomez, Eggs, Section Connectors, Fish, Quads, Twinzers, Speed Dialers, and the list goes on.

I throw a huge shaka of thanks and gratitude at all of the shapers who have influenced my shaping and my style. Without my former mentors and template originators, I would have been riding a much trickier and harder wave of R&D, than the one I have been gliding on developing my own shapes, designs, and templates. I cannot thank you guys enough -- Especially Skip Frye and Bill Thrailkill -- You have simplified my learning curve exponentially!

Aloha & Mahalo,

-- David Falkenau

My Prices for custom boards...

YOUR COST BREAKDOWN (just so you are aware of what you are paying for):

My foam boards start at $490 and max out around $1613.50 with all the options!

Hollow Wood Boards average $1200 - $3500

Shops take a 25% minimum mark-up!

You automatically save 25% by ordering a board through me!

Blanks: $60 - $250 (depending on the length, brand, and type)

Up to 6’11”…………………………………………………………….$60 - $75

7’0” to 7’11”…………………………………………………………...$80 - $85

8’0” to 8’11”…………………………………………………………...$90 - $95

9’0” to 9’11”…………………………………………………………...$100 - $120

10’0” to 10’11”………………………………………………………...$125 - $130

11’0” to 11’11”………………………………………………………...$135 - $150

12’0” to 12’11”………………………………………………………...$155 - $200

13’0” to 13’11”………………………………………………………...$205 - $250

Shaping Fee: $350 0’0” up to 6’11”

$375 7’0” up to 8’11”

$400 9’0” up to 9’11”

$425 10’0” up to 10’11”

$450 11’0” up to 11’11”

$500 12’0” up to 12’11”

$550 13’0” up to 13’11”

Glassing:

Up to 6’11”…………………………………………………………….$180

7’0” to 7’11”…………………………………………………………...$190

8’0” to 8’11”…………………………………………………………...$200

9’0” to 9’11”…………………………………………………………...$210

10’0” to 10’11”………………………………………………………...$220

11’0” to 11’11”………………………………………………………...$230

12’0” to 12’11”………………………………………………………...$240

13’0” to 13’11”………………………………………………………...$250

Base Glassing Price (above) Includes:

1) Lamination with “E” or “D” cloth (1 layer 4 or 6 oz. bottom and 2 layer 4 or 6 oz. deck

2) Logos

3) Hot Coat

4) Sanded Hot Coat Finish

5) Leash Plug; or Leash Loop; or ½ Moon Cut Fin Panel Leash Attachment

6) Fin Systems: FCS (fins included)

Future Fins (fins included) $5 - $20 add on cost

Lok Box (fins included) $5 - $20 add on cost

8” Single Box (included) added cost for 10” box or Stinger Box

2+1 Combo (add $10)

Quads (add $20)

C5 (add $20 - $25 depending on brand and set-up)

Glass-ons ($10 - $25)

*Carbon Fiber Fins, Fiberglass fins, Longboard Center Fins and Special Order Fins are an extra cost per quote.

Glassing Alternative Options:

7.5 oz. – 10 oz. Volan (add $30 per side)

“S” cloth ($3 per yard) or ($10 per layer under 7’ and $20 per layer over 7’)

Fee for Glassing Channels and difficult contours (add $7.50 each)

Epoxy is an additional $75 - $150 (based on board length and epoxy brand)

Color Options:

Airbrush ($20 minimum, contingent upon specific work, priced per quote)

Tints & Pigments:

$35 for basic coloring per side up to 7’11” and $60 for 8’0” +

$45 for abstracts / acid splash / swirls per side up to 7’11” and $65 for 8’0” +

Inlay color on deck or bottom ($30)

Pin Lines ($25 on up depending on amount detail)

Finish Options:

Acrylic Finish ($6)

Polished Acrylic ($25)

Sanded Gloss

$35 - $45 under 8’0”

$50 over 8’0”

Gloss & Polish

$45 - $55 for boards under 8’0”

$60 for boards 8’0” up to 10’0”

ADD $5 per 6” over 10’

California Residents add 7.75% sales tax to your overall board cost!

Friday, December 12, 2008

Here's my Vintage Relic Surfboards Australia Pin Machine around 7'...gave it to Joe Roque over at Whitlocks because he has been boardless for awhile!




































This was made in the G & S Factory in PB back around 1968-1970 when Floyd Smith was mowing foam in the bays. It is #9098. I couldn't find a signature anywhere, but maybe it's a Floyd Smith, or a Skip Frye. I've even been told that Larry Mabile shaped it, Hence the "Lion" logo, but I don't think so because Lairmo didn't start with G & S until 1979, and this was definitely shaped before 1979.

1 comments:

PierreB said...

Hello Dave,

Nice board ! This fin is a windsurf fin from the 80s. The small winglets on the fin were one of the many attempts at reducing the spin out problems (the winglets are there to break the air bubbles).

PierreB